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BIG DOG T CHOPPER Technical Service Bulletin

2004 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10019909 Bulletin Date: 20-May-2006
ELECTRICAL SYSTEM

DIELECTRIC GREASE ADDITION TO CONNECTORS. *TT

2004 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10020065 Bulletin Date: 20-Jun-2006
EXTERIOR LIGHTING:HEADLIGHTS

HEADLAMP CONNECTOR MAY MELT, MAKING BULB REPLACEMENT DIFFICULT. *TT

2004 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10020045 Bulletin Date: 20-Jun-2006
ELECTRICAL SYSTEM

EHC CONTACT IMPROVEMENT PROCEDURE (REVISED). CURRENT SEAL DOES NOT ALLOW CONNECTOR PINS TO SEAT PROPERLY AND MOISTURE MAY BE PRESENT IN CONNECTOR. *TT

2004 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10019984 Bulletin Date: 20-Apr-2006
STRUCTURE

TACHOMETER BOARD REPLACEMENT - INACCURATE TACHOMETER READINGS OR FLUCTUATION IN READINGS DUE TO MOISTURE. *AK

2004 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10020152 Bulletin Date: 20-Jun-2006
COMMUNICATIONS:HORN ASSEMBLY

HORN HARNESS WIRES MAY BREAK. *TT

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10015923 Bulletin Date: 20-Jun-2006
POWER TRAIN:MANUAL TRANSMISSION

BAKER 6-SPEED MAIN SHAFT SNAP RING. *SC

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10020064 Bulletin Date: 20-Nov-2006
ELECTRICAL SYSTEM

INTERMITTENT PRINTED CIRCUIT BOARD OPERATION. *TT

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10018991 Bulletin Date: 20-Mar-2006
ELECTRICAL SYSTEM

INACCURATE SPEEDOMETER OPERATION - VIBRATIONS AT HIGH SPEED ARE CAUSING SIGNAL LOSS TO NEEDLE FROM SPEED SENSOR. *TT

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10019909 Bulletin Date: 20-May-2006
ELECTRICAL SYSTEM

DIELECTRIC GREASE ADDITION TO CONNECTORS. *TT

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10020065 Bulletin Date: 20-Jun-2006
EXTERIOR LIGHTING:HEADLIGHTS

HEADLAMP CONNECTOR MAY MELT, MAKING BULB REPLACEMENT DIFFICULT. *TT

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10020045 Bulletin Date: 20-Jun-2006
ELECTRICAL SYSTEM

EHC CONTACT IMPROVEMENT PROCEDURE (REVISED). CURRENT SEAL DOES NOT ALLOW CONNECTOR PINS TO SEAT PROPERLY AND MOISTURE MAY BE PRESENT IN CONNECTOR. *TT

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10019776 Bulletin Date: 20-Apr-2006
ENGINE AND ENGINE COOLING:ENGINE

UPPER ENGINE MOUNT SCREW IS LOOSE OR MISSING. *AK

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10019984 Bulletin Date: 20-Apr-2006
STRUCTURE

TACHOMETER BOARD REPLACEMENT - INACCURATE TACHOMETER READINGS OR FLUCTUATION IN READINGS DUE TO MOISTURE. *AK

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10020152 Bulletin Date: 20-Jun-2006
COMMUNICATIONS:HORN ASSEMBLY

HORN HARNESS WIRES MAY BREAK. *TT

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10020374 Bulletin Date: 20-Aug-2006
POWER TRAIN

ROUGH SHIFTING, OR NOISY TRANSMISSION CAUSED BY LOOSE TRANSMISSION COUNTERSHAFT SCREW. *TT

2005 BIG DOG T CHOPPER
NHTSA* TSB Technical Service Bulletin Number: 10018960 Bulletin Date: 20-Aug-2005
POWER TRAIN:CLUTCH ASSEMBLY

05 CLUTCH BEARING CARRIER IDENTIFICATION. *AK



* NHTSA is the National Highway Traffic Safety Administration: NHTSA.gov

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